Robotic welding is the use of programmable tools which automates the process of handling the part and performing the weld. Robotic welding is normally used in high production facilities performing spot and arc welds.
Even though robots have been around for over 50 years in the United States, it wasn’t until the 1980’s that they were used for welding purposes. The automotive industry sparked the trend for robotic welding by applying spot welds in their production process. Since then, the growth of robotics has grown exponentially with about half the robotic systems now being used for welding applications.
Within the last decade, robotic arc welding has been growing very quickly. The manipulator and controller “the robot’s brain” are the major devices of arc welding robots. Robotic welding uses multiple coordinate systems which directs the manipulator to move the arms of the machine.
Many manufacturers use robotic weld cells which are specified areas in the production facility only used for robot welding. Robotic weld cells provide a much safer work environment as well as speeding up the welding process.
Robotic Welding Advantages:
- It will take less time to get the job done, because robots can be run 24 hours per day; this will increase productivity with fewer mistakes.
- Savings in labor and safety costs. Having numerous skilled welding professionals on hand can be very costly and more hazardous.
- Saving of money on welding materials. Robots make less mistakes; with fewer mistakes less material and time is wasted.
Conclusion
Robotic welding is an automated welding process which increases productivity, efficiency, and cost savings. The process provides manufacturers the ability to establish robotic welding cells that increases speed, safety, and a higher quality weld. For these reasons, there is no doubt that manufacturers will continue to increase the amount of robotic welding machines in their facilities to remain competitive in the market place.