Fab Masters Annual Golf Outing 2019

Once again, Fab Masters had its annual golf outing at Heritage Glen Golf Club.  The pulled pork sandwiches were amazing and the camaraderie with customers and vendors made it the perfect day.  And now lets get to the Big Winners!

FIRST PLACE TEAM- John Maki-Art Garcia-Tyler Dotson-Scott Sexton

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SECOND PLACE TEAM             THIRD PLACE TEAM

Matt Heintzkill                              Brian Phillips

Tom Heintzkill                              Justin Schumacher

Z. Klepchak                                   Bryan Farwell

C. Stibitz                                        Melissa Scott

 

SKINS GAME WINNERS- Eric Hollister-Kevin Wiles-Aaron Blonde-Dave Lightner

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LONGEST DRIVE          LONGEST PUTT          CLOSEST TO PIN

Shannon Radcliff           Lee Moser                     Jeff Schrock

 

A great time was had by all and we look forward to another great golf outing next year!!!

 

Fab Masters Celebrates 35 Years!

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Ron Troxell President Fab Masters Company Inc.

In 1984, while working as a product engineer, Ron Troxell had the idea of starting his own aluminum fabrication company.  He took a $1,500 tax refund and bought the essential equipment needed to start his small operation.  Ron worked nights and weekends out of his single-car garage until he finally thought it was time to expand.

In 1986, Ron bought a small parcel of land just North of his home town of Marcellus.  A 2,300 square foot building was erected and the official site of Fab Masters Company Inc. was established.  Over the next 35 years numerous additions were added on to the original site to keep up with the growing demand for his services.  Many new machines have been allocated since 1986 allowing for the hiring of many more employees.

Fab Masters has won numerous awards since it’s inception, further cementing its reputation in the manufacturing industry.  Ron had dedicated his life to manufacturing a quality product while gaining customer satisfaction.  But more importantly, however, is Ron’s dedication in supporting Marcellus through charitable acts as well as employing people from his community.

Fab Masters thanks the Marcellus community, our vendors, and our customers for the past 35 years.  And, we hope to serve you for many more years to come.

Aluminum Machining: Press Brake Machines

Press brakes are machines that bend sheet, plate and extruded material.  The machine forms predetermined bends by securing the workpiece between a punch and die.  The bottom tool “The Die” is positioned onto the table of the machine while the top tool “The Punch” is secured into the upper beam.  The machine forces the punch and die together to create a bend in the material.

Press brakes are generally rated by their pressing capacity, their bending length, or machine width.  They can be fitted with a wide variety of customized tooling to press the workpiece into the desired form.

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CMMs: A Quality Depts Best Friend

So, what exactly is a CMM?  A CMM is an acronym for coordinate measuring machine.  It’s a device which uses a probe to measure the geometry of objects.  A CMM can use numerous types of probes such as mechanical, optical, laser, and white light.  The probe of the CMM can be manipulated manually or by computer controls.  A CMM’s probe position uses a reference point on the object to calculate from using XYZ axes.

The average “bridge” CMM maneuvers the probe along the X, Y and Z axes.  Sensors on each axis monitor the position of the probe.  When the probe contacts and detects a certain location on the workpiece, the CMM draws from the three sensors which measures the location of one point on the workpiece.  The probe is moved each time as the procedure is repeated until a ‘point cloud” is created which denotes the area of interest.

A coordinate measuring machine is made up of three main components which include the main structure, the probing system, and the data collection and reduction system.  CMMs are available in multiple forms such as free-standing, handheld, and portable versions.  While the average CMM uses a probe that moves on three axes for measuring, portable CMMs use articulated arms or arm-free systems for measuring the workpiece.

Articulated arm CMMs have six or seven axes with rotary encoders.  Optical CMMs however, use small linear or matrix array cameras that can easily take 3D measurements of many different objects.  Portable CMMs do however have their disadvantages.  They will always need manual manipulation by a human, and they can be less accurate than a bridge type CMM.

Conclusion

It is easy to see why CMMs are so important in a quality departments arsenal.  They are very versatile and produce very accurate measurements.  Fab Masters Company has CMMs on hand and they are indispensable pieces of equipment.  Let our Quality Dept. use our CMMs on your next product.

 

Supply Chain Management; A Human Tragedy?

Supply chain management is the activity undertaken to plan, control, and achieve the flow of products from raw materials, work-in-progress, to finished goods.

Supply chain management is a very costly and complex activity that involves suppliers as well as manufacturers.  It also helps manufactures by being more efficient, lowers costs, and raises profits.  Simply put, the supply chain is the heart of a manufacturer’s operation.

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The Advantages Of Robotic Welding

Robotic welding is the use of programmable tools which automates the process of handling the part and performing the weld.  Robotic welding is normally used in high production facilities performing spot and arc welds.

Even though robots have been around for over 50 years in the United States, it wasn’t until the 1980’s that they were used for welding purposes.  The automotive industry sparked the trend for robotic welding by applying spot welds in their production process.  Since then, the growth of robotics has grown exponentially with about half the robotic systems now being used for welding applications.

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Punch Press Machines: An Inside Look

A punch press is a machine that is used to cut holes in material.  They can span all the way from small machines that hold one die set to very large machines that hold a larger and more complex die set.  Punch presses use a powerful ram, not unlike a cookie cutter, to punch out parts.

Die sets consist of (male) punches and (female) dies that are forced together to create a hole in the material being used.  Both punches and dies are removable with the punch being attached to the ram and the die to the bed of the machine.  The ram forces the punch through the material vertically into the die.

Drive Types:

Flywheel Drive: In these machines, a heavy rotating flywheel drives the ram with the punch.  The flywheel uses what is called a Pitman arm to drive the ram.

Mechanical Punch Press: There are basically two kinds of these presses.  They are, Full Revolution and Part Revolution presses.  Full revolution presses are self-explanatory meaning they take a full revolution of the crankshaft to come to a stop.  A clutching system is used for this process.  A part revolution press, however, can stop the ram at any part of its rotation.  This is achieved by using braking systems that are similar to those used on commercial trucks.

Hydraulic Punch Press: These presses use a hydraulic cylinder to power the ram instead of a a flywheel.  This punch system  is controlled by valves.  Valve controlled systems offer the convenience of a one stroke operation which affords the ram to go up and down when commanded.

CNC Turret Punch Press: CNC presses use computerized controls to automate the positioning of work-piece and the particular tools to be used.  Up to 60 tools are located in the turret which can be rotated to bring a specific tool to its proper position.

The bed of a CNC punch press machine is called the X axis with the Y axis being at right angles to the bed.  The bed “or table” is moved along the X and Y axis using CNC controller commands.  These CNC commands push the ram vertically down through the material into the die.  The shape of the material being punched is determined by the design of the punch and die set.  The slug is cut out of the work-piece and falls through the die into a container.  The ram moves quickly back into position to allow for another punch.  This makes the punch press perfect for high volume production capabilities.

Conclusion

Punch presses come in different shapes, sizes, and types.  They are perfect for high volume part runs that allows for speed and efficiency.  They are a great go-to option for fabrication facilities when standard CNC machines are deemed to be less effective for the job at hand.

A Fab Masters Christmas!

There’s no better way to escape a dark cold winter day than having a party.  On Thursday December 13th, Fab Masters celebrated the holiday season with food and fun at our annual Christmas luncheon.

Santa made sure we had plenty of food to eat and a lot of reindeer games to play.  A great time was had by all, especially for the ones who won prizes!

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