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Precision Cutting - 10 Saws

Elumatec DG 142
Automatic, High Speed, High Volume


  Cut angle 90° – 45°
Cut length 14.5” – 183”
Tolerance +/- 0.005

Elumatec DG 244
Automatic, High Speed, High Volume


  Cut angle 90° – 22.5°
Cut length 16.5” – 177”
Tolerance +/- 0.005

B & O B1203-21
Automatic Bundle Cut, High Volume


  Cut angle 90°
Cut length .5” – 265”
Cut width 37”
Height 11” w/36” blade
Tolerance +/- 0.005

Kalamazoo Saw - Small
Specialty saw, manual


  Cut angle, two 45° cuts
Cut length to 14.42”

Kalamazoo Saw - Large
Specialty saw, manual


  Cut angle, 45° only
Cut length to 23.42”

Kalamazoo Saw - Automatic
Automatic, manual, small parts


  Cut angle 90° – 450
Cut length 14.5” – 183”
Tolerance +/- 0.005

Kalamazoo Saw - Manual
Manual, Miter


  Cut angle 90° to 45°
Cut length 2” – 145”

Larger Miter
Manual


  Cut angle 90°
Cut length 2” to 196”

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CNC Machining Capabilities
18 Computer Numeric Controlled Machining Centers

Brother TC- S2C-0 - vertical
CNC Tapping Center


  X27” Y15” Z17”
Taper #30, Spindle Speed 16,000 RPM,
Rapids 1,969 ipm, Feed Rate 394” XY, 787” Z
Tapping Speed 6,000 RPM, Tool Change Time 1.7 sec.

Milltronics VM24 – vertical
Pallet Changer


  X40” Y24” Z20”
Taper #40, Spindle Speed 12,000 RPM,
Rapids 1,000 ipm, Feed Rate 400”

Milltronics VM25 – vertical
4th Axis Probing


  X50” Y25” Z24” + 6” Riser
Taper #40, Spindle Speed 15,000 RPM,
Rapids 1,000 ipm, Feed Rate 500”

Milltronics HMC35 – horizontal
4th Axis, Probing


  X50” Y35” Z24”
Taper #40, Spindle Speed 15,000 RPM,
Rapids 1,000 ipm, Feed Rate 500”

Milltronics VM25 – vertical
Hydraulics, Probing


  X60” Y25” Z24”
Taper #40, Spindle Speed 15,000 RPM,
Rapids 1,000 ipm, Feed Rate 500”

Milltronics VM25 – vertical
4th Axis, Hydraulics, Probing


  X60” Y25” Z24” + 6” Riser
Taper #40, Spindle Speed 15,000 RPM,
Rapids 1,000 ipm, Feed Rate 500”

Milltronics VM25 – vertical
4th Axis, Hydraulics, Probing


  X60” Y25” Z24” + 6.5” Riser
Taper #40, Spindle Speed 15,000 RPM,
Rapids 1,000 ipm, Feed Rate 500”

Milltronics VMD30 – vertical
4th Axis, Probing


  X60” Y30” Z24”
Taper #40, Spindle Speed 10,000 RPM,
Rapids 800 ipm, Feed Rate 400”

Haas 7 – vertical
4th Axis


  X84” Y28” Z30”
Taper #40, Spindle Speed 7,500 RPM,
Rapids 600 ipm, Feed Rate 500”

Milltronics VMD30 – vertical
4th Axis, Hydraulics, Probing


  X100” Y30” Z24” + 8” Riser
Taper #40, Spindle Speed 10,000 RPM,
Rapids 800 ipm, feed Rate 400”

Milltronics RH35 – vertical
4th Axis, Hydraulics, Probing


  X120” Y35” Z30” + 4” Riser
Taper #40, Spindle Speed 8,000 RPM,
Rapids 400 ipm, Feed Rate 300”

Milltronics BR80, Bridge Mill – vertical
4th Axis, Hydraulics, Probing


  X150” Y80” Z28” + 6” Riser
Taper #40, Spindle Speed 8,000 RPM,
Rapids 1,000 ipm, Feed Rate 500”

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Press Capabilities



Big Blue – SS Press 110 Ton

  Bolster Plate 33” x 41”
Shut Height 15 ¼”

Bliss - SS Press 75 Ton
  Bolster Plate 30” x 96”
Shut Height 32”

Wysong - Brake Press 60 Ton
  Bed Length 120”
Shut Height 12”

Verson - Brake Press 60 Ton
  Bed Length 120”
Shut Height 12”

OBI - 60 Ton
  Bolster Plate 21” x 32”
Shut Height 12”

OBI - 50 Ton
  Bolster Plate 24” x 38”
Shut Height w/Riser Blocks 11”
w/out Riser Blocks 17”

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Welding Capabilities
2 Robotic work cells
10 GMAW machines
12 GTAW machines
All welders are certified to military and AWS code


Genesis Versa RC3L Robotic Weld Cell
Dual arm, 4th axis


  Equipped with two power wave 455 M units
GMAW, aluminum & steel alloys
Part dimensions up to 36”x 84”

Genesis Versa System Robotic Weld Cell
Single arm with two workstations


  Equipped with power wave 450 unit
GMAW, aluminum & steel alloys



Dynasty 200

This machine has pulse technology and the ability to weld at low amperage, that is excellent for small components


  GTAW, aluminum, steel & titanium alloys

Dynasty 350
These machines have pulse technology and the ability to weld at high amperage, used on thicker materials


  GTAW, aluminum, steel & titanium alloys

Precision TIG 375
High amperage machines used on thicker materials


  GTAW, aluminum, steel & titanium alloys

Precision TIG 275
These mid-ranged machines are well suited for light industrial applications


  GTAW, aluminum, steel & titanium alloys

Lincoln V 310
These machines have pulse technology and the ability to weld at high amperage Used on thicker materials


  GTAW, aluminum, steel & titanium alloys

Lincoln Power Wave C 300
These are Lincoln’s newest MIG machines with all the latest technology in pulse welding. These machines assist in weld appearance that resembles a TIG bead.


  GMAW, aluminum & steel alloys

Lincoln Power Wave 355 with 25m Feeder
These machines have pulse technology and a programmable memory that allows the operator to save settings and change settings with gun trigger.


  GMAW, aluminum & steel alloys

Lincoln Power MIG 350 MP
These machines have pulse technology and are self-contained units


  GMAW, aluminum & steel alloys

Lincoln Power Wave 455 M with 25m Feeder
This machine has pulse technology and a programmable memory that allows the operator to save settings and change settings with gun trigger. Also possesses, high amperage capabilities for welding one inch plus materials.


  GMAW, aluminum & steel alloys

OTC Daihen DP 400
This machine has pulse technology with additional advances that assist in making TIG bead appearances and the ability to weld thinner materials faster.


  GMAW, aluminum & steel alloys

Dytron Z-90 Microscope
This unique piece of equipment is used on small components where precision is a must. This microscope helps to eliminate sink, distortion, and allows the operator to lay beads as small as .015.


   

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Additional Project Support:
All of these value-adding services are in-house except for finishing, which is outsourced. We offer a wide array of finishes at competitive prices.



Materials Support:

Our expertise in matching the best extruder to each individual project is an invaluable service.



CNC Machining & Tapping:
Complete knowledge of machining capabilities enables each project to be evaluated and processed on the most efficient mill for the job.



Plate Machining

Knee Milling

Multi Spindle Drilling

De-Burring: Vibratory, Abtex and Hand

Lead Screw Tapping

Ring Roller for Shaped Sweeps

Fully Automated Small Parts Sandblasting

Numerous Metal Finishes

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Value Added Advantages:

Specialty CNC machining centers:
are lighter duty and designed specifically for running aluminum extrusions that maintain higher efficiency rates



In-house tooling department:
that builds 90% of our own fabrication fixtures.



In-house portable CNN Romer Arm::
for state-of-the-art critical measurements.



One-stop shopping:
offering you many fabrication options that eliminate extra freight cost.



Willingness to take on challenges:
and utilize new technologies to lower job costs.



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